GUANGZHOU JINGXIN TECHNOLOGY CO., LTD.

The packaging industry is developing rapidly, and fixed-mount barcode scanner have become a common tool for ensuring product integrity, traceability and compliance. By integrating pre-configured barcode formats (e.g., UPC, EAN, QR code, datammatrix and Code 128), these systems can achieve real-time verification, error detection and automated production line control, improving the accuracy and efficiency of traditional packaging line automation.

A65 Fixed Scanner Packaging Automation

1. Main functions

1.1 Software preset barcode format verification:

Through the preset barcode rule library (such as GS1-128, QR code, etc.), the scanner automatically identifies key information on the package, such as barcode format, character length, check digit, etc. When the mismatched or unreadable code triggers the NG signal, the operator is immediately reminded through the warning light, or the production is stopped through the relay control circuit. The defective packaging can also be transferred to rework in time, which greatly reduces the merchant's returns.

Example: A pharmaceutical packaging line uses a fixed scanner to verify the DatamMatrix code on blister packs. Any deviation from the FDA-mandated format stops the line, thus avoiding a costly recall.

1.2 High-speed scanning and IoT integration:

With a scanning speed of over 1000 yards/minute & 2 meters per second, these devices sync with ERP and MES systems to ensure data accuracy. Labeling errors can be reduced by 95% by connecting the scanners to the Internet of Things. 

Batch tracking using A65 fixed scanners

2. Technical advantages

2.1 Multi-code recognition: 

Simultaneously verify more than 30 types of codes including 1D/2D codes, RFID tags and OCR, including metal etching and screen codes.

2.2 High-precision recognition: 

It uses dynamic focusing and multi-light source compensation technology to automatically adapt to complex scenes such as reflection, wrinkles, and oil stains on the packaging surface. Even when facing such barcodes, it can still read accurately.

2.3 Fully automated quality control: 

7×24 hours unmanned operation: replacing three shifts of manual labor, reducing labor costs by more than 30%.

2.4 Flexible compatibility and intelligent upgrade: 

remotely upgrade the barcode rule library through software to quickly respond to new industry standards (such as drug regulatory codes)

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3. Innovative Solutions Shaping the Packaging Industry

3.1 Innovation of intelligent error correction system

Real-time dynamic comparison: realize the transition from "manual sampling" to "full-scale real-time quality inspection" to avoid batch packaging errors.

3.2 Blockchain Integration

Fixed scanners are remotely synced via the cloud, creating an immutable record of every scan, strengthening anti-counterfeiting efforts for luxury goods and pharmaceuticals.

3.3 Edge computing + real-time decision-making + predictive maintenance

The barcode rule base can be updated remotely through the cloud (such as adding new drug regulatory code standards), without the need to stop on-site to upgrade hardware. The built-in edge computing module can complete b

arcode parsing, data comparison and logical judgment locally, and verify the association between promotional codes and main codes in real time to prevent bundling errors. Sensors monitor the health of the scanner, alerting the team to lens contamination or LED degradation before failure occurs, effectively reducing downtime.

3.4 Modular installation and mobile deployment

The slide rail bracket design allows for 360° adjustable scanning angles to accommodate packaging lines of different heights and speeds (such as 0.5-3 m/s conveyor belts). Some models support mobile bases, which can be quickly switched between multiple production lines to improve equipment utilization.

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4. Conclusion

Global brands are adopting fixed-mount barcode scanners to meet stringent regulatory requirements and consumer expectations. By combining software-driven format presets with hardware reliability, these systems eliminate human error and increase supply chain transparency.

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