SULOTIONS

Three-Color Light Source Scanner Enables Smart Manufacturing Traceability

Introduction: 

In the era of Industry 4.0, barcodes have become the "digital gene" of product life. However, when faced with laser-etched microcodes, DPM (direct part mark) on reflective metal surfaces, or mechanical parts covered with oil, traditional scanning equipment is often helpless - the emergence of the H24 three-color smart scanner can solve the "blind scanning" problem in industrial scenarios.

Why does industrial scanning require disruptive innovation?

In the field of precision manufacturing, barcodes carry core data from raw material traceability to process control. However, the cruelty of the industrial environment is far beyond imagination:

Metal reflective code under strong light interference
Micro etching spots with a diameter of less than 0.1 mm
Deformed barcodes on curved parts
Low contrast logo covered with oil stains  

The three-color light source scanner was created to overcome these "unscannable codes". It is equipped with a third-generation decoding engine, which is like installing an industrial-grade AI brain on the scanner. It dynamically optimizes the decoding path through deep machine learning, and can accurately restore even a 50% incomplete DPM code.  


Three-color light source system: optical revolution in industrial scanning

❶ Red, white and blue three-frequency coordinated operation
*Red light: penetrates oil and coatings, and is specially designed to deal with heavy pollution scenes such as engine parts and gearboxes.
*White light: High color rendering restores the original color of paper codes and solves the problem of label fading.

*Blue light: Capturing the micron-level bumps and grooves etched by laser, the laser code on the battery chip is nowhere to hide.

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❷ Intelligent light field adaptation technology

Through 2000+ industrial scene training models, the device can automatically memorize the best light source combination:
*Scan aluminum alloy CNC parts → Enable "blue light + low frequency pulse" to suppress metal reflection
*Reading the curved code of a medical syringe → Switch to "Red light multi-angle diffusion" to eliminate deformation

*Identify inkjet codes of new energy batteries → Use "white light high-precision focusing" to prevent ink smudges 

 

Practical decoding capabilities: defining a new benchmark for industrial scanning

Challenge type
Stainless steel etching codeSuccess rate of traditional equipmentThree-color light source code reader solution
Tire sidewall curve code≤35%Blue light 3D modeling + AI noise reduction(98%)
PCB Micro Dot Matrix Code≤40%Red light waveguide tracking + curvature compensation(95%)
Injection molded parts hollow codeUnable to read100x optical magnification + macro decoding(99%)


The "industrial endurance warrior" that produces 24 hours a day

In an auto parts factory that operates around the clock, equipment lifespan determines production capacity.
Ultra-long standby: 18 hours of continuous scanning and 30 days of standby time
Extremely fast battery recovery: supports fast charging and ensures 24 hours of ultra-long battery life.
Low temperature operation: Battery activity retention rate in -20℃ environment exceeds 90% (the industry average is only 65%)

"In the past, we had to change scanners twice per shift, but now a single device can handle three shifts throughout the day."  


Covering the entire industry chain: from microelectronics to heavy machinery

▌Electronic and electrical manufacturing
▌Auto parts traceability
▌Medical device control
▌New Energy Battery Tracing
▌Mobile phone production, assembly, manufacturing, management and traceability
▌Metal Machining Manufacturing Management and Traceability  


Summary:

Why do many manufacturing companies choose three-color light source barcode readers? "It doesn't read barcodes, it reads the lifeline of manufacturing." When the tolerance of precision manufacturing approaches its limit, traditional scanning equipment has become a reef for yield control. The three-color spectrum reconstructs industrial visual logic and uses deep AI learning to break through the boundaries of physical decoding, ultimately achieving a 40% reduction in production line downtime, 99.99% traceability data integrity, and a 50% reduction in equipment comprehensive use costs.


Our company's product H24 three-color light source barcode scanner meets most of the above requirements. If you need it, you can consult us. We can provide certificates and after-sales service.

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